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How To Tame your Slashcuts
By Ken #466

If you're like me and think that the stock exhaust are too quiet even after drilling out the baffle end caps, yet you think that the slash cuts are way too loud, you may want to try what I just did.
The next logical step for me was to quiet down the slashcuts. The theory is simple. Make the hole that the exhaust passes through smaller.
Here's how I did it:

1.Using a hammer, 1-1/8" socket and a 6" long socket drive extension, press 1-3/4" automotive freeze plugs into the inlet end of the slash cuts.
2.Drill a pilot hole in the center of the freeze plugs with a small diameter drill bit.

3.Expand the hole with a 7/8" metal cutting hole saw with an extension.

4.File the burrs off of the drilled hole with a rat-tail (small round) file.

That's all there is to it. Now my modified slashcuts have a sound somewhere in between the modified stockers and the stock slashers. A little more throaty, a lot less harsh. I haven't heard of anyone trying this before, so you can all send your royalty payments directly to me ;~) I will be posting pictures of the procedure.

Note:
I made one boo-boo while doing this, but in the end it caused no harm. You'll notice in the pictures that as I hammered the first freeze plug in, the welds broke that hold the inner sleeve in the muffler inlet. I pushed the sleeve in about 1/2" before I realized it. To even things out, I purposely did the same thing to the second muffler. You should try to avoid this, but if you don't, it really shouldn't matter. My mufflers clamped on to the exhaust pipe just as tight as before with no noticeable blow-by at the connection.

Ken #466